Here at Instrumental, a core cultural value is our love of food. That’s why we've recently expanded our operations into the taco vertical. In this post, we'll be spilling the beans on how Instrumental has improved the taco assembly line.

This dataset of work-in-progress taco photos comes from a recent in-house build set up to dog-food our own technology. After EVT and DVT we were rapidly approaching product lunch. We augmented our assembly line with Instrumental stations to take photos at six high-risk steps:

  1. Enclosure
  2. Rice & Beans
  3. Protein
  4. Toppings
  5. Sauces
  6. Finished Good
taco-assembly.gif

Our line leader Sam instructed us on the strict SOP and provided us with serialized barcodes to scan for each unit. Then we went to work!

taco-barcodes

When our product design engineers reviewed the images in Instrumental’s web app, it quickly became clear that we had some anomalies. For example, this Finished Good photo shows an extra part! We knew we would bean trouble if this was a trend.

fork-anomaly.jpg

At first glance, we suspected an upstream vendor problem, but this lettuce down the wrong path. By zooming in on the high resolution, 24 megapixel image, we determined that the fork was misplaced by an operator, and so we implemented corrective action in the form of improved operator training and a simplified operator forkflow.

Another time-consuming issue that filled up our images was that some tacos had a bad queso missing meat:

veggie.jpg

After remotely inspecting this unit, we determined that this condition is acceptable, and adjusted our spec accordingly. Being able to confirm via images that this taco was not problematic saved us valuable taco-eating time.

Because of the issues we found, we decided to run a DOE - another round of tacos to make sure we had no unresolved issues.

doe.jpg

Thanks to our technology and processes, we're happy to report that our lunch was burri-totally successful!

This post is not entirely ingest; if you'd like to learn how Instrumental can help you find your own assembly line issues, or if you've spent so long in the factory you're just nacho self any more, contact us to taco 'bout it.