Instrumental unifies your product data to deliver the information you need, when and where you need it, so you can find and fix problems fast.
1
Supplier data
Front plate OUTSIDE
FRONT plate INSIDE
FRONT PLATE PCB
ZIF latch insertion
Measurements
FRONT PRE-SNAP
Screw Assembly
Functional tests
FINISHED GOOD
other IMAGE sources
Any unique process
Return CENTER FUNCTIONAL TESTS
2
Connect with an Instrumental integration expert to deploy our stations on your line in as little as a week, or get started in just a few hours with our self-service API.
Supplier data
Front plate OUTSIDE
FRONT plate INSIDE
FRONT PLACE PCB
ZIF latch insertion
Measurements
FRONT PRE-SNAP
Screw Assembly
Functional tests
FINISHED GOOD
other IMAGE sources
Any unique process
Return CENTER FUNCTIONAL TESTS
3
Our AI works with just 30 units and station setup can be completed in just 30 minutes. Quickly identify anomalies in your images or your datasets so that you can solve issues earlier in your builds before they become bigger problems.
4
If you have functional failures, our AI will crunch through the data, connect the visual data to the test data and suggest potential root causes by looking for areas where your visual anomalies correlate to your test failure. You can also start solving your hardest problems with just your test data.
Why are these units failing this bluetooth test?
It looks like this assembly issue is correlated to these test failures.
Instrumental’s AI will rank potential root causes, saving countless hours of tedious failure analysis
Why are these units failing this bluetooth test?
It looks like Firmware Version is correlated to these test failures!
Instrumental’s AI will rank potential root causes, saving countless hours of tedious failure analysis
Have the ability to watch the assembly of any failed unit .
Ensure your operators are consistently following the right procedures to prevent future failures.
Get a complete data record of each unit for failure analysis, with high-resolution images, test results, and measurement tools to avoid manual teardowns or drawn out communication with your factory.
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Proactive monitoring ensures issues are caught earlier and don’t lead to missed production targets. With Image Streams, create dozens of tests in minutes by training our AI to understand the difference between passing and failing to solve issues on the line. With Data Streams, view control charts, Cpk, and receive Statistical Process Control (SPC) alerts if tests start to drift.
Users can opt to receive personalized alerts for visual anomalies and test data with a few clicks. When issues do occur, quickly find the root cause by diving into our correlations feature.
Supplier data
Front plate OUTSIDE
FRONT plate INSIDE
FRONT PLATE PCB
ZIF latch insertion
Measurements
FRONT PRE-SNAP
Screw Assembly
Functional tests
FINISHED GOOD
other IMAGE sources
Any unique process
Return CENTER FUNCTIONAL TESTS
Supplier data
Front plate OUTSIDE
FRONT plate INSIDE
FRONT PLACE PCB
ZIF latch insertion
Measurements
FRONT PRE-SNAP
Screw Assembly
Functional tests
FINISHED GOOD
other IMAGE sources
Any unique process
Return CENTER FUNCTIONAL TESTS
Why are these units failing this bluetooth test?
It looks like this assembly issue is correlated to these test failures.
Instrumental’s AI will rank potential root causes, saving countless hours of tedious failure analysis
Why are these units failing this bluetooth test?
It looks like Firmware Version is correlated to these test failures!
Instrumental’s AI will rank potential root causes, saving countless hours of tedious failure analysis
Get a complete data record of each unit for failure analysis, with high-resolution images, test results, and measurement tools to avoid manual teardowns or drawn out communication with your factory.
Instrumental delivers AI-powered proactive defect discovery, end-to-end failure analysis tools, and remote real-time build monitoring, all in a single simple cloud platform.
Learn more
Instrumental empowers operations teams to proactively monitor, maintain and continuously improve throughout the supply chain to ensure your quality goals and yield targets are met.
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Immediately see results from feed screw length DOE
Discover that antenna connector angle really matters
Pinpoint poor performance to a specific vendor (found due to color difference)
Prior to Instrumental we would need to rely on a series of serendipitous events to get the data we needed to take action; now we know these defects actually impact function.”
Director Process Engineering
MEMS transducer
Imaging partner:
Immediately see results from feed screw length DOE
Discover that antenna connector angle really matters
Pinpoint poor performance to a specific vendor (found due to color difference)
MEMS transducer
Prior to Instrumental we would need to rely on a series of serendipitous events to get the data we needed to take action; now we know these defects actually impact function.”
Director Process Engineering
Imaging partner:
Designed for discrete manufacturing at any scale
Accelerate failure analysis and automate quality control on every unit on your line and retroactively on already built units
Integrate with existing parametric tests, measurement systems, and custom data sources from your line
Our team does all the work internally so that your existing factory staff can set up our system in only 30 minutes
No need for a data scientist or expensive custom programming
Capture images with our drop-in cameras or your existing ones
Fully integrate with your existing MES for deeper control
Programs that used Instrumental during development ramped faster than products that did not use it.”
LYON WANG
Director of Engineering and NPI, Motorola
Connect with our world-class failure analysis engineers for a same-day consultation to get back on track
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